Home » 3D Printing

3D Printing

3d printed engine block
3D Printing, News

Future Internal Combustion Developments

Internal Combustion Isn’t Done We’re still finding real gains: smarter fueling closer to λ≈1, electrically actuated valves, and 3D-printed blocks with lattice cooling and closed-deck strength. TL;DR — Where the gains come from Thermals: Lattice coolant jackets raise area → lower ΔT and distortion under boost. Strength: Closed-deck rings + […]

picture of m157 m278 air intake box in pet cf
3D Printing

Working with PET CF

We talk about working with materials that have been annealed, and how the process changes their properties and makes them more challenging to work with. We’re going to try the process again without supports to see how it goes.  

c63 air intakes test printing
3D Printing

Some Tips on Designing Products

While there are many people who are better at this I thought I would provide some ideas on how to design air intakes and other items. The first is to mock up things using old school techniques, cardboard, measuring tape, pen and paper. Then you can start to move to […]

TunedMercedes C63 Air Intake with BMS Filter
3D Printing

How TunedMercedes Improved Their 3D Prints

In this video I talk about some steps we have taken to get better quality 3D prints. One thing to note is that this video does not address the physical maintenance on machines which is perhaps even more important than the topics covered here. This video assumes you have a […]

air intake design considerations
3D Printing, Air Intake

Turbo Air Intake Design Considerations

Turbo Air-Intake Design Considerations Real-world guidance for turbo engines: sizing, transitions, sensor placement, thermal control, and 3D-printing choices—plus a quick validation checklist. TL;DR — The Big Wins Diameter: size for your peak mass flow, keep pre-compressor Mach < 0.30. Geometry: use a smooth velocity stack + gradual taper; avoid sharp […]

Jack Plate Adapter
3D Printing

Harbor Freight Jack Stand STL

This is an STL for a harbor freight jack stand adapter. I do not want to recommend it for legal reasons but something like this is useful to have between a jack and the Mercedes Benz. Link here: https://www.thingiverse.com/thing:4913108